Wiring Harness Assembly: The Official Resource Guide

Serving as a Wiring Harness Assembly Manufacturer since 1985, our seasoned staff tackles each and every project as if it were our first.

We work with customers from all walks of life. Yet, each customer brings a different level of experience combined with a vast scope of needs.

For example, some customers have been in business for many years and simply no longer find it profitable to produce their own Wire Harness Assemblies.

In other cases, a customer connects due to soured relationships with current vendors and suppliers. They just need a fresh start with a new Wire Harness Supplier.

Yet, another common scenario includes connecting with start-ups. Participating in new product development with a start-up is an extremely exciting process. Especially since our team finds it exhilarating working with customers on a new product launch.

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Wire Harness Assembly: Building Trust

Building TRUST as well as dedicating ourselves to helping your company maximize profit opportunities serves as our absolute top priority.

Furthermore, we feel it is our responsibility to provide you with all of the necessary information to make your project as successful as possible.

The bottom line, you contact Falconer Electronics to serve as Wiring Harness Assembly experts so you can focus on what you do best, Build Your Business.

Therefore, our team created this Wiring Harness Assembly Resource & Vendor Guide as a helpful and valuable tool for you to utilize with your next Wiring Harness Assembly project.

Let’s get started!

Falconer Electronics Wiring Harness Assembly Estimator

Finishing you product design is a huge accomplishment!

Once complete, the next step requires pricing research. Determining a rough cost helps determine if your design is viable.

Sending out an RFQ for a Wiring Harness Assembly can be a tedious and painful process.

Well, we have just the answer when looking for a preliminary COGS estimate for your new Wiring Harness Assembly.

Especially since we fully understand that your time is a premium and you need a price quickly.

Check out the Falconer Electronics Instant Wire Harness Estimator.

Most importantly, the Instant Wire Harness Estimator provides you with an estimate immediately. FAST & EASY!

It takes less than 60 seconds to go through the entire process.

As a result, the estimate for your Wiring Harness Assembly arrives immediately direct to your email.

Furthermore, no long wait time for a response to your RFQ.

In addition, the Falconer Electronics Instant Wire Harness Estimator allows you to plug in exact manufacturer part numbers for your Wire Assembly.

To find the right parts and components for your Wiring Harness Assembly project, let’s move on and check out a number of high quality vendors.

WIRING HARNESS ASSEMBLY PARTS & COMPONENTS

When you start out with the design for your Wiring Harness Assembly, identifying all necessary parts and components certainly helps when you reach the prototype stage.

Sourcing the required parts and components prevents a great deal of frustration down the road.

Working closely with your Wire Harness Manufacturer as well as parts suppliers helps prevent misaligned or inaccurate connections and applications.

Striving for product accuracy and compatibility saves time, money and most importantly reduces stress. Well, actually all three are equally important.

“An ounce of prevention is worth a pound of cure” – Benjamin Franklin

Below, our team created a helpful list of vendors to assist you as you source parts for your project.

This plays a crucial role especially for those of you new to creating a Wiring Harness Assembly.

Digi-Key

Digi-Key serves as a remarkable resource for our company as well as our customers. Especially with building your Wiring Harness Assembly. When you encounter tight customer deadlines and narrow windows to complete a project, vendor reliability is critical. Relying on trustworthy suppliers to deliver consistent quality product on-time makes life much smoother. We find that Digi-Key answers the call each and every time.

Founded in 1972, Digi-Key maintains a strong commitment to offering the widest selection of in-stock electronic components. Digi-Key also provides high levels of customer service to its customers. Aiding engineers through the entire design process remains a top priority at Digi-Key. Assisting customers from the prototype stage straight through to production serves as a company trademark:

This has led the company to be highly ranked year after year in industry surveys, in North America as well as Europe and Asia, in categories covering such facets of business as availability of product, speed of service, responsiveness to problems, and more.

To locate parts and components from Digi-Key for your Wiring Harness Assembly, check out DIGI-KEY.COM

ElecDirect

ElectDirect also serves as viable source for your Wiring Harness Assembly parts and components. ElectDirect offers professional grade electrical connector products. Additionally, their inventory list includes industrial connectors, wire management products, control & automation products as well as automotive connectors and lighting.

With a selection of over 15,000 electrical connector products, ElecDirect serves OEM’s, electrical contractors, utility companies as well as much more. Serving the market for over 25 years, ElectDirect offers low order minimums along with an extensive inventory.

To locate parts and components from ElecDirect for your Wiring Harness Assembly, check out ELECTDIRECT

Mouser Electronics

Are you a fan of Warren Buffet? Well Mouser joined the family of Berkshire Hathaway companies in 2007. Mouser Electronics serves as a worldwide leading authorized distributor of semiconductors and electronic components for over 750 industry leading manufacturers.

Specializing in the rapid introduction of new products and technologies for design engineers and buyers. The extensive product offering at Mouser includes semiconductors, interconnects, passives, as well as Wiring Harness Assembly components.

Mouser also offers a state-of-the-art distribution center. Sophisticated equipment enables the team at Mouser to process orders around the clock. For example, the warehouse management system streamlines operations to near perfect pick-and-ship levels bettering 99%. Mouser boasts over 600,000 customers in well over 200 countries. Nearly all orders process within 15 minutes allowing Mouser to ship orders same-day. Mouser also serves as a trusted and reliable source.

To locate parts and components from Mouser for your Wiring Harness Assembly, check out MOUSER.COM

Octopart

Octopart serves as a search engine for Wiring Harness Assembly components and industrial products. They make it extremely easy to not only find what you are looking for but also then compare prices with various vendors.

Octopart offers tremendous time savings for those seeking electronic components and parts. Their efficient searchability allows buyers and engineers to find products quickly. In addition, Octopart let’s you compare prices from multiple vendors, INSTANTLY! Think Expedia or Hotels.com for electrical parts and components. It just doesn’t get any easier. Most importantly, this powerful tool provides data for millions of components.

Octopart tools include:

A powerful search engine that makes it fast and easy to compare millions of components, find important technical information, quickly make component selection decisions, and purchase parts from distributors
An easy-to-use BOM Tool where you can save BOMs and adjust them, creating a snapshot of the availability and pricing of the products you plan to use
The Common Parts Library, a set of commonly used electronic components for prototyping, designing, and manufacturing connected device products
The Octopart API, which powers integrations with leading design, sourcing, and manufacturing services

To locate parts and components from Octopart for your Wiring Harness Assembly, check out OCTOPART

TE Connectivity

TE Connectivity offers an impressive arsenal of Wiring Harness Assembly products. For over 75 years, TE Connectivity continues to deliver consistent high quality products for entrepreneurs and engineers. TE connectivity also helps solve tough challenges with advanced connectivity and sensors solutions.

Products offered by TE Connectivity for Wiring Harness Assembly include:

Connectors
Heat Shrink
Terminals & Splices
Wire & Cables

To locate parts and components from TE Connectivity for your Wiring Harness Assembly, check out TE CONNECTIVITY.

WIRING HARNESS ASSEMBLY CRIMP TOOLS

Molex

Molex is a global leader in manufacturing of high quality electrical tools, components and equipment. Our team relies heavily on Molex for high quality Wiring Harness Assembly products. In particular, Molex crimping tools and connectors. Molex is a multi-billion dollar company that was purchased by Koch Industries in 2013. As a subsidary of Koch Industries, Molex serves as a globally recognized leader in electronic solutions covering a wide range of industries. In addition, Molex works closely with engineers, product designers and manufacturers through the entire design process.

To locate tools, connectors and other parts from Molex for your Wiring Harness Assembly, check out MOLEX.COM

WIRING HARNESS ASSEMBLY: WIRE SUPPLIERS

Alpha Wire

For over 95 years, Alpha Wire has engineered wires and cables for challenging Wiring Harness Assembly applications. Founded in New York City in 1922, Alpha Wire thrived during the 1930’s serving the growing radio industry. Alpha also served the defense industry during World War II. In addition, Alpha continued market expansion serving the growing television market during the 1950’s.

Alpha Wire also designs and manufactures cables that meet critical applications. For example, Alpha wire produces wires for harsh environments such as offshore oil rigs as well as advanced medical devices requiring small connection solutions.

To locate cables and wires from Alpha Wire for your Wiring Harness Assembly, check out ALPHAWIRE.COM.

Allied Wire & Cable

Allied Wire and Cable (AWC) serves the Wiring Harness Assembly market as a family-owned and -operated specialty manufacturer and distributor of electrical wire and cable, tubing and accessories.

AWC carries an extensive line of wire and cable products for major industries. Industries include government, military, aerospace, auto and telecommunications.

As an ISO 9001 certified distributor and specialty manufacturer in the USA. Products include electrical wire, electronic cable, heat shrink tubing and wire management.

AWC also offers custom cable design and manufacturing as well as value added services to meet their customers demands.

AWC offers custom cable design and manufacturing, and value-added services to meet your unique needs, including custom-lengths, cut and strip, custom labels, striping, printing, and more.

We take pride in personal customer service, starting with a REAL person answering your calls and an individual rep working with you one-on-one to meet your pricing and delivery needs.

To locate cables and wires from Allied Wire & Cable for your Wiring Harness Assembly, check out AWCWIRE.COM.

Wiring Harness Assembly Quality Standards:

IPC/WHMA-A-620C

Let’s move forward with focusing on quality standards for your Wire Harness Assembly. As a member of the Wire Harness Manufacturers Association (WHMA) as well as an IPC Certified Wire Harness Manufacturer, following quality standards plays a critical role to your success.

When creating a Wiring Harness Assembly, abiding by IPC standards provides the highest level of quality and safety for your products. Following IPC Wire Harness Assembly Standards offers tremendous benefits for Wire Harness Manufacturers and their customers.

The Wire Harness Manufacturer’s Association and the IPC (Association Connecting Electronics Industries) combined forces to create the “IPC/WHMA-A-620A Requirements and Acceptance for Cable and Wire Harness Assemblies” which is an amazing resource for Wire Harness Manufacturers.

The IPC/WHMA-A-620C serves as the only industry-consensus international Wire Harness Assembly Standard for the performance and acceptance of cable and wire harness assemblies.

ANSI

As you plunge into new product design, adhering to additional industry safety standards offers tremendous benefits to your Wiring Harness Assembly project. ANSI overseas the creation, promulgation and use of thousands of norms and guidelines that directly impact business. Additionally, ANSI helps assure the safety and health of consumers while also protecting the environment.

The ANSI webstore allows users to purchase thousands of industry standards on an individual basis or through subscriptions.

To learn more about ANSI, go directly to the ANSI website. You can also check out our blog post about ANSI here.

Wiring Harness Assembly Safety Standards

Does your product also require a safety certification with your Wiring Harness Assembly such as UL, ETL or CSA?

Consequently, we currently have the privilege of working with all three agencies. If you are new to the process, we are happy to help.

Additionally, our experienced team can help you navigate through the rigorous process of obtaining certification for your electrical products.

Obtaining certification from one of these agencies helps build your brand and credibility. As you work tirelessly to offer the highest quality products to your customers, gaining a safety certification plays a critical role to your success. Above all, a safety certification delivers a superior level of confidence and trust.

UL – Underwriters Laboratory

UL serves a global leader in safety research and scientific expertise. Founded in 1894, UL brings trust to the market by issuing high standards. According to their website, “UL certifies, validates, tests, verifies, inspects, audits advises and educates.”

Earning a certification from UL delivers the peace of mind that your product tested and additionally passed rigorous UL standards. Also, having gone through the process repeatedly for numerous products lends a valuable experience to our team. Therefore, gaining the knowledge and a full understanding of the expectations required for UL Standards allows us to help our customers with these challenges with a Wiring Harness Assembly.

Furthermore, UL offers the Wiring Harness Assembly UL Traceability Program which allows manufacturers of finished goods to accept wiring harnesses manufactured off site or at a third party. Maintaining supply chain integrity while adhering to end user sourcing requirements is the key. The UL traceability program helps determine consistency of components due to following UL requirements for compliance. This program brings safer products to market since it adheres to UL standards. It also ensures the confidence that outsourced products are meeting safety standards and requirements.

Intertek

The ETL stamp provides your customer a high level of trust. Intertek offers assurance, testing, inspection, and certification.

Intertek can sharpen your competitive edge with the following:

With reliable testing and certification for faster regulatory approval
Through rapid, efficient entry to virtually any market in the world
With Total Quality Assurance across your supply chain
Through innovative leadership in meeting social accountability standards
By reducing cost and minimizing health, safety, and security risks
By becoming a TRUSTED BRAND

CSA Group

CSA offers global testing, inspection and certification. With over 10,000 members, CSA serves as a leader in standards research, development education and advocacy. Their technical and management standards improve safety, health, the environment and economic efficiency.

According to the CSA website:

CSA Group is a global organization dedicated to safety, social good, and sustainability, and a leader in safety and environmental certification around the world including Canada, the U.S, Europe, and Asia.

Wrapping It Up

For more information on Wire Harness Manufacturing, please check out these helpful links below:

Finally, for additional information on Ground Straps, please click these helpful links:

If you would like to be added to the Wiring Harness Assembly Official Resource Guide, please send us an email: info@FalconerElectronics.com.