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LED vs. Incandescent lighting

  

With the changing technology, there is a lot of question as to what is the better choice when it comes to lighting. The main question is which is better; the new lighting option of LED (Light Emitting Diodes) or the well known Incandescent lighting that we all have become accustomed to. There are four main focuses in the argument of what is the better choice: the lifespan of the bulbs, the cost difference, how much power the different bulbs consume, and how much light they actually give off.

Life Span of the Lighting 

One of the strong arguments in favor of LED lighting is their longer lifespans. At just over forty times the longevity of incandescent lighting, the newer LED lights are quickly proving their worth to consumers. This longer lifespan makes it easier for consumers who would have been purchasing numerous amount of the incandescents throughout a year’s time. There is less concern by consumers that they will have to have a continuous supply of light bulbs on hand at all times.

Everyone has had that drawer or cupboard with boxes of light bulbs. They sit in waiting for the next time of darkness, that will come too soon. LED lighting can cut down on the amount of bulbs that consumers need to keep on hand by providing light for a longer amount of time. By installing the LED lighting and not have to worry about replacement for a longer time period there is a good reason to believe that LED lighting would therefore also be more cost-effective.

Price of Bulbs and Cost Lighting

The longer life of the LED bulbs implies that there will be fewer times of replacement. Over time this will save the consumer money. However, if you look at the initial cost LED lights are a noticeable amount more expensive than incandescent bulbs. Incandescent lights can usually be purchased for around $1 or even less in some stores. The $8 or more that LED lights can be found for can make consumers leery of savings.

The initial purchase can seem a frightening amount higher to consumers. However, when they break down the facts about LED bulbs they will more than willing to pay the extra amount. The lifespan of the bulbs already saves the consumer money by cutting back replacement costs. The consumer can also look at the price decrease with the decrease in their electricity use. In some cases the LED bulbs have been known to use five times less the amount of electricity than that of Incandescent bulbs. That decreased use of electricity can add up to a decrease in electricity bills.

Power of the Lighting

There is one major difference between an incandescent bulb and an LED bulb. The incandescent bulbs that everyone has become so accustomed to being purchased on their amount of wattage. While the LED bulbs are measured by their lumens. The idea is that the amount of power running through the bulb affects the brightness of the light. This, however, is only true with the incandescent lights and not the LEDs.

LED bulbs are made to use a lower wattage but have a higher output of lumens. Lumens are the more accurate way of measuring the strength of a bulb. Watts only measure the power running through a bulb, not the amount of light that is given off. LED light bulbs are able to function at a lower wattage. LEDs are able to maximize the amount of light that is given off for use. For example an Incandescent bulb that is rated to be at 150 watts would have the same amount of lumens that a LED bulb rated to be between 25 and 28 watts. The two bulbs are using very different amounts of power. They, however, are achieving the same amount of light that is being seen.

Looking at the differences between the bulbs it is easy to see the benefits of using LED over Incandescent. LED bulbs not only save money but attribute to saving energy. They do this all while doing a better job of lighting up the darkness. Comparing the two types of lighting shows the changes that technology is bringing to everyday objects.   

There are times when an American business is the supplier of products in other countries. When working with a foreign company there can be some difficulty with achieving the final outcome. A few of the issues that can arise are the misunderstanding of what is needed, instructing for installation, and  the difficulty of repairing products once they have left the U.S.

Communication Issues in Doing Business

Sometimes when working with other countries there is a large communication gap. Whether the communication is happening through emails or even over the phone there can be a lack in the understanding. These communication barriers can prevent the American company from fully understanding the needs of the foreign company.

They can also cost the foreign company more money on materials. This can happen if they don’t know how to ask for what they need. Sometimes in these cases the American company may make assumptions based off of older models of the product. However, if those assumptions are incorrect the entire product could be wasted. It can be difficult to bridge the gap of communication and can cause a lot of extra time and money.

Installation Issues

Another issue that can go along with that of communication is the problem of giving installation instructions. If there is a gap in communication there is also a large chance that there will be difficulties instructing the foreign country how to install the product. If the instructions get lost or translated incorrectly the foreign business will have a difficult time using the product.

When there is an issue with instructions there is often a need for a representative from the American company to go to the foreign location. Depending on the distance away from the American business this travel can have a high cost. Traveling will also take up valuable time that could be used to work on other projects. Instructional issues can all be traced back to the main issue of communication.  Both companies would be able to achieve all the stages of the production if there were no communication gaps.  

Repair Issues

Another issue that can come from communication issues is damage. Some damage may occur during installation. If the foreign company is not accustomed to working with a product and they attempt repairs the situation could be made worse. It is difficult to troubleshoot a problem when you are not in physical proximity to it.

Repairs for goods damaged in shipping will be something that can’t be planned for. If there are damaged pieces that no longer work in the product they need replaced. There is no guarantee that the receiving company would be able to preform these tasks or have the product line in house to change out broken pieces. This can be a difficult situation to fix with the manufacturer being in a different country.

Communication, Installation, and Repair issues are problems that can happen when doing business outside of America. Communication is the basis for the other two issues. When there is a language difference it is difficult for everyone to understand solutions to problems.

Offshoring occurs when a company chooses to perform some or all of their production in a country other than that of the United States. A company may choose to move their production elsewhere. This is under the understanding that their costs, mainly, concerning labor will be lower than that possible by staying in America. These companies don’t always understand the effect their actions will have on the country as a whole.

Offshoring Effects the Economy

When production is moved out of the United States the effect on the economy will not be noticed right away. In some cases a company can offshore their business in stages. These stages happen slowly. Moving the company to another country and leaving small pieces in America. However, when a company begins to offshore their production line it can affect the local economy of its original business.

Offshoring Decreases Jobs

There will be a decrease in American jobs in favor of a workforce that is more cost effective. Companies are forced to terminate some or all of the positions that their American workers hold. The termination of workers can increase the unemployment rates for that county. This increase in unemployment rates is not an ideal approach. It decreases the amount of monetary flow in smaller counties which will eventually affect the entire country.

Offshoring production heightens the economy in other countries. These employees spend their earnings in the other countries and those funds are not circulating throughout the U.S.. That decreases the amount of money that is available for use within our own country. This lack of circulated money doesn’t just effect the larger companies in the country. It will also make it more difficult for smaller, local businesses to thrive.

The residence will be less likely to spend their money on a more expensive product that is made locally if there is less money circulating around a county. Money is more likely to be spent on a product that is lower in quality, more importantly, lower in cost. The local businesses with dependence on the local traffic will be forced to shut down and increase unemployment in the community.  

Offshoring Effects Local Businesses

Offshoring does not just affect the larger businesses who move out of the country. It also affects the businesses that are still here. The flow of money connects all businesses and if that flow is moved elsewhere, over time there won’t be any more businesses in the United States. The American economy is dependent on keeping businesses and their employees here. By companies moving to other countries our own country is suffering.  

There is a strong upward trend in onshoring. Especially, Onshoring of custom manufacturing. This is due to, numerous challenges. As well as, threats to outsourcing. Especially, outsourcing manufacturing operations. Furthermore, these threats increase when outsourcing to foreign countries.

Benefits of Onshoring Custom Manufacturing

There are positive trends. Especially, with manufacturing operations

These trends are based on manufacturing returning to the US.

This is a great thing. Especially, for US manufacturers.

The outsourcing of production abroad to foreign countries have negative trends. Therefore, terms such as “onshoring” are generating a new buzz. This is along with, “redesign manufacturing”. As well as, “reshoring” 

Perks of Onshoring Custom Manufacturing

There are many perks to onshoring. Especially, onshoring custom manufacturing. Most of which are for the businesses involved. However, onshoring is also very helpful for the customer.

  • Less lead time for your products.
  • American made products that will last.
  • Knowing that you have the highest quality of workers for the job. 
  • As well as, the highest quality of product.
  • Quicker customer response for any issues.
  • Lower in country costs.
  • Lower shipping costs. Due to, less travel for the product.
  • Lower risks to your intellectual property.
  • Tax breaks for localizing your business.

Onshoring:

What is Onshoring? Onshoring is when a custom manufacturer has its business in its original country. Therefore, they are not offshoring to a foreign country.

What does onshoring do? 

  • Onshoring, drastically improves lead times.
  • Also, it cuts inventory levels.

Reshoring:

What is reshoring? Reshoring is when a business brings its production back to its original home. Especially, for manufacturers in the United States.

Why is reshoring a good thing?

  • Reshoring, brings manufacturing jobs back to The United States.
  • Meanwhile, it reduces business costs.

Redesign Manufacturing:

Redesign manufacturing is when a local custom manufacturer is commissioned to repair a product. This is also true, for total redesigning of products. 

Why is redesign manufacturing important? 

  • Redesign manufacturing, occurs when a product is received and is not up to the buyers standards.
  • Therefore, redesigning product is becoming more necessary.
  • This is due to, low quality products being imported. 

The Importance of Location in Onshoring Custom Manufacturing

For many companies, it is crucial to be located close to their vendors. Especially, as supply chains shrink.

Companies in the US are realizing the benefits to manufacturing products stateside.

However, this is after decades of losing US manufacturing jobs. Unfortunately, the majority of these jobs went to lower cost countries. Countries such as China.

Wage gaps are also shrinking between China and the United States.

Right now the US offers a superior infrastructure.

Also, the US is superior in terms of automation. As well as, education. Also, the US is superior in information technology. In addition to, transportation.

The Hidden Cost of Outsourcing

Outsourcing comes with many hidden costs.

These hidden costs include:

  • The heavy cost of monitoring operations.
  • As well as, quality control.
  • Also, there is a lack of intellectual property protection.
  • Furthermore, there is an extended supply chain.

Consequently, these are all reasons a company would be better off onshoring the manufacturing of their products. 

Cutting Corners

A custom manufacturing business offers products. Also, they offer services. Therefore, they can affect every aspect of a company. Such as, a business’s strategy. As well as, the supply chain. This is in addition to, that business’s staffing and operations.

A Company Can be Devastated by Offshoring

There are many concerns. One of the main concerns is, control over the protection of intellectual property. Furthermore, there is a huge vulnerability. Especially, when relying on foreign suppliers.

Frighteningly enough, there is also the threat of stolen proprietary information. As well as, a business’s process.

However, a company has more control of these aspects when they choose onshoring.

No Heavy Cost of Monitoring Operations and Intellectual Property

When you are not in the same area as your operations you want to be sure that the work is correct and on time.  Also, you want to ensure the safety of your intellectual property.

How do You Protect Your Intellectual Property When Offshoring?

You will have to ensure you know what is being done there. Often, this can mean hiring someone that you trust to run the off-shored facility. However, it may mean you will have to run the facility yourself.

Either way, you would have to spend extra money. Whether it be to move a manager into that facility. Or otherwise moving yourself to the new area.

However, you could save on those costs. If your operations were in your location. 

Quality Control in Onshoring Custom Manufacturing

Quality control is another serious issue when offshoring.

The separation of manufacturing and product development can be very harmful to any business.

Another disadvantage is, managerial focus. Managerial focus is difficult. Especially, when operations are halfway around the world. Also, communication can be difficult. 

Communication issues can lead to confusion. It can also lead to unreliable products. 

 

 

Onshoring Custom Manufacturing: Circuit Boards

 

Wrapping It Up

Lastly, to learn more about Wire Harness Manufacturing, check out these helpful links: 

In addition, check out these helpful links on Ground Straps: