Wire Harness Manufacturing

Wire Harness Manufacturing Since 1985

Wire Harness Manufacturing is our foundation and in our bloodlines since 1985. The Team at Falconer Electronics, Inc (FEI) takes tremendous pride manufacturing amazing products for our customers. As a Custom Wire Harness Manufacturer, assembling and delivering superior product is our mission. Actually, we are wire harness geeks so we call it our Crusade.

FEI Steps for Wire Harness Manufacturing Success:

  1. Safety First!
  2. Awesome Customers
  3. Quality
  4. Speed
  5. Team Work

Our wire harness assemblies can be found all over the country on a daily basis:

  • As you walk around Walmart or Lowe’s, you will walk past our wire harnesses found in commercial power strips and electrical fixture displays.
  • If you drove past a semi truck today (or if one went flying past you), our wires may have been waving to you.
  • Our wires can be found in a dentist office – (not during a root canal – we refuse to contribute to that type of pain).
  • Your heating unit.
  • If you rode on a train today, our wires may have been also riding along with you.
  •  Also our proprietary line of work lights and trouble lights

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Tips for Wire Harness Manufacturing 

With our “Wire Harness Wednesdays” blog posts, we share helpful information on what it takes to build a high-quality wire harness assembly. In previous posts, we recently discussed Crimping Wires, Crimping Tools, and Wire Harness Safety.

Most importantly we emphasize Quality and Accuracy. Especially since safety and customer satisfaction is an absolute top priority. As a result, our customers consistently provide near-perfect review scores.

Wire Harness Manufacturing

Wire Harness Manufacturing at Falconer Electronics

Tips for successful Wire Harness Manufacturing include:

  • It is important that the insulation fully enters and extends past the crimp tabs
  • Multiple wires inside the insulation must extend past the insulation crimp tabs
  • Crimp does not break the insulation
  • Crimp fully wraps around and supports insulation (also cannot expose an opening greater than 45 degrees)
  • Insulation not punctured to the point where tabs penetrate the conductor or wires
  • Crimp tabs contact with top of the insulation
  • Insulation flush with the crimped wire
  • Identify damaged insulation that reveals wires
  • Wire, connector, assembly process, as well as insulation, are all compatible

Next week look for our “Wire Harness Wednesday” blog post as we begin a series on Wire Insulation. The series includes the history and evolution since the 19th century up to today.

In addition, to learn about LED Lighting – click on the following blog posts: LED 101, The History of LEDs, Environmental Benefits Using LED Lighting, Falconer Electronics Produces LED Lighting, and  LEDs vs. Incandescent

Lastly, let’s connect on Twitter and LinkedIn.

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