Falconer Electronics, Inc (FEI) is known for Wire Harness Assembly Excellence & Reliable Performance. Our team at FEI assembles custom wire harnesses in a variety of lengths, wire gauges, and colors. Depending on the need, the length of our wires can vary from as small as 3 inches to as long as required. We also offer a variety of wire gauges, from a minimum of 24 gauge up through the larger 00 cable sizes. As a result, we can implement into our harnesses to best meet the needs of our customers.

Our mission is to produce superior wire harness assembly built to our customer’s specifications and expectations. With over 30 years of experience, our expert staff will produce wire harness solutions at the most economical cost while maintaining the highest quality of workmanship and on-line delivery. Especially important, customers consistently rate our accuracy of products and services at near perfect levels.

AWG

AWG Wire Gauge Standard Vs. SWG Wire Gauge Standard

American Wire Gauge or AWG is the standard way of measuring wire gauges in the United States. However, in other countries, they use a different standard of measuring, SWG or British Imperial Standard Wire Gauge, for example. The availability…
Wire Gauge

Tips for Choosing the Correct Gauge of Wire for the Job

How to Choose the Best Wire Gauge for Your Project Have you been looking into a wiring project? Do you know what gauge of wire is best suited for your needs? Our tips can help you in the choosing process of wires! **Always have electrical…

Why Do Wire Gauge Sizes Seem To Work Backwards?

Something that has been a constant source of confusion within many circles, is the question of why do wire gauge sizes seem to be the opposite of what we think they should be? As a wire increases in physical width the gauge of that wire will…
Custom Electronics Manufacturer

Competitive Edge: Partnering with a U.S. Custom Electronics Manufacturer

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Custom Electronics Manufacturer in the U.S. Since 1985 Falconer Electronics, Inc (FEI) has proudly served its community as a U.S. Custom Electronics Manufacturer since 1985. Our customers love the convenience as well as the flexibility of working…
Supplies Components: Wire Harness Manufacturer

Who Supplies Components When Outsourcing Production? – Part 7

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Supply or not supply? That is the question for today. When outsourcing to a custom manufacturer, a common question occurs, "Who Supplies Components When Outsourcing Production?" Do you supply your own parts and materials or is it more cost-effective…
Touring a Wire Harness Manufacturer

Touring a Wire Harness Manufacturer – Part 6

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Part 6! We almost feel like the Harry Potter Series (my daughter would be proud of that analogy). Each week we have been addressing the due diligence and selection process when deciding to outsource wire harness manufacturing. Today we explore…

Discreet Questions to Determine Financial Viability When Outsourcing – Part 5

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Outsourcing manufacturing operations can deliver tremendous benefits to your business. Unfortunately, there are many risks attached as well. Today we continue discussions by addressing Discreet Questions to Determine Character Compatibility…

Interviewing a Wire Harness Manufacturer – Part 4

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Asking Challenging Questions Gains Valuable Information  When considering outsourcing services to a custom manufacturer of any industry, asking challenging questions is critical for selecting the best fit possible. Having a list of tough questions…
New Wire Harness Manufacturer

How to Find a New Wire Harness Manufacturer – Part 3

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Trying to Find a New Wire Harness Manufacturer? You have landed on the right place. As a Custom Wire Harness Manufacturer since 1985, our team at Falconer Electronics has worked with hundreds of customers ranging from numerous different industries.  This…

Selecting a Wire Harness Manufacturer – Part 2

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Last week we discussed, when is the right time to consider Outsourcing Your Wire Harness Assembly Process. We have found several scenarios where a customer approaches us for the first time when they are Selecting a Wire Harness Manufacturer.…

Outsource Your Wire Harness Assembly Process – Part 1

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Is it Time to Outsource Your Wire Harness Assembly Process?  "Should we begin outsourcing our Wire Harness Assembly Process?" This is a common question that our new customers typically ask themselves before reaching out to us. Many times…
Wiring Harness UL Traceability

Wiring Harness UL Traceability Program

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Wiring Harness UL Traceability Program The Wiring Harness UL Traceability Program allows manufacturers of finished goods to accept wiring harnesses manufactured off site or at a third party. Maintaining supply chain integrity while adhering…
Wire Insulation Types

Wire Insulation Types used at Falconer Electronics Inc.

Wire Insulation Types One of the key components of a wire is its insulation. However, there is a number of factors that come into play. Things such as stability and long life, dielectric properties, resistance to high temperature, resistance…

Types of Wire Terminals When Building a Wire Harness Assembly

Types of Wire Terminals When Building a Wire Harness In a previous blog post, we light-heartedly declared ourselves as experts in matchmaking wires with wire terminals. Especially since we have been building wire harness assemblies for over…
FEI Wire Harness Manufacturer

FEI Celebrates 35 Years as Wire Harness Manufacturer

Falconer Electronics Inc. (FEI) is proud to be celebrating 35 years in business after humble beginnings.  In 1985, Falconer Electronics (FEI) a New York manufacturer was born in a garage.  Defying the odds and mortality rates of small businesses,…
Wire Harness Manufacturing

Harness Manufacturing of Wires at Falconer Electronics Since 1985

Wire Harness Manufacturing is our foundation. Actually, it runs in our blood. The Team at Falconer Electronics, Inc (FEI) takes tremendous pride manufacturing amazing products for our customers. As a Custom Wire Harness Manufacturer, assembling…

Wire Harness Testing: Striving for Perfection at Falconer Electronics

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Consistency as well as accurate Wire Harness Testing contributes significantly to our successful customer relationships.  Especially since wire Harness Manufacturing and Assembly runs through our veins. As a result, we have built literally…

Wire Harness Manufacturing: Matchmaking Wires with Wire Terminals

Believe it or not wires get lonely! The solution? Wire terminals. Consequently, good-hearted wires simply need healthy companionship. Just like the rest of us (most of the time anyway). It is a proven fact that wires like to socialize and…
Wire Harness Manufacturing

Wire Insulation Evolution: Safety and Protecting Electrical Wires

Wire Insulation Wires can be found basically everywhere. This wouldn't be possible without wire insulation to keep us all safe.  Any electrical product that demands an electrical current typically requires a wire (or cable). Even when…

Everyday Objects That Require Wire Harnesses In Order To Function

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Wire harnesses have the capability to connect multiple points through the use of their terminals and connectors. They can provide a channel for electrical power and even information, making the connections electronics need to function. We…
Wire Harness Estimates

Wire Harness Manufacturing: Fast & Furious Wire Harness Estimates

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Instant Wire Harness Estimates.  Isn't great when a company offers you the opportunity to capture critical product information that's available 24/7? No need to call. No need to speak with anyone.  Just utilize their website that provides…
Wire Harness Assembly

Wire Harness Terms: A Helpful List for New Buyers

A Helpful List of Wire Harness Terms  The list below includes a number of Wire Harness Terms and Definitions. Many of our customers are new to outsourcing their wire harness assemblies. Therefore, you will find these Wire Harness Terms helpful.…
insulation

Twentieth Century Wire Insulation: History of Wire Harness Assemblies

Twentieth Century Wire Insulation Wire Insulation drastically increased in popularity in the Twentieth Century. Especially when advancing technology became more accessible. The twentieth century saw the use of natural rubber compounds to…
Wire Harness Estimates

Falconer Electronics Wire Harness Estimator: A Step by Step Guide

Welcome to the Falconer Electronics Wire Harness Estimator.  The Wire Harness Estimator allows you the opportunity to configure your own Wire Harness to your specifications as well as provides you with an estimate within seconds.  We know…
Insulation

Nineteenth Century Wire Insulation: The Beginning of Wire Insulation

Nineteenth Century Wire Insulation The history of wire insulation starts in the nineteenth century. Insulators are in electrical equipment. Also, insulation helps support and separate electrical conductors. An insulating material that encases…

Wire Harness Accuracy: Mechanical Integrity and Electrical Requirements

The team at Falconer Electronics has a keen eye for wire harness accuracy. This is due to our creation of literally millions of wire harness assemblies. Assembling of a wire harness needs to include complying with the manufacturer's requirements. These…

Wire Harnesses: The History of Keeping Wires Safe

The History of Wire Harnesses In the 1920's, wire harnesses became more prominent. Especially in the automotive industry. Engineers found that binding the many wires and cables into a wire harness allowed the wires and cables to be better…
Crimp Tools

Wire Harness Manufacturing: Meet the Crimp Tools

Crimp Tools play a critical role with the Wire Harness Assembly Process. High Quality Wire Harness Manufacturing demands Crimp Tools that knock it out of the park with every job as well as with every crimp.  Professionals simply need the…

Crimping Tools: Wire Harness Manufacturing at Falconer Electronics

Crimping Tools When crimping wires and cables for our customers, utilizing heavy duty Crimping Tools allows our team to execute jobs with accuracy and efficiency. As a wire harness manufacturer, Crimping Tools play a key role to long term…

Wire Harness Quality Control Delivers Powerful Results (Plus some excellent advice from Dr. W. Edwards Deming):

Wire Harness Quality Control   Wire Harness Quality Control is paramount at Falconer Electronics.  Each and every cable and wire harness assembly requires strict testing. In addition, all wire harness assemblies are inspected and tested…

Outsourcing Wire Harness Assembly Services

Outsourcing Wire Harness Assembly Services There are many benefits to outsourcing. Especially, Wire Harness Assembly Services. Furthermore, partnering with a custom manufacturer of cable and wire harnesses can significantly boost your bottom…
Wiring Harness News: Falconer Electronics

Falconer Electronics Makes the Wiring Harness News

The team at Falconer Electronics is extremely excited to announce that we made the front page of the most recent Wiring Harness News!  If you are a Wire Harness fanatic like we are and you subscribe to the Wiring Harness News, you will find…

Crimping Wires: The Do’s & Don’ts with Wire Harness Manufacturing

Crimping wires is a core function for all Wire Harness Manufacturers. Consequently, at Falconer Electronics we like to say that crimping wires with strict accuracy and precision is an art form.  Developing a highly skilled staff takes years. It…

Custom Wire Harness Assembly: Wire Harness Manufacturing Since 1985

Falconer Electronics has served as a Custom Wire Harness Assembly Manufacturer since 1985. Producing high quality wire harness assemblies takes a tremendous amount of time, skill and expertise. However, many companies do not possess the experience,…

Wire Harness Safety Plays a Critical Role with Electronics Manufacturing

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Welcome to National Electrical Safety Month. Yes, May serves as the month to promote National Electrical Safety. Of course, we all should adhere to electrical safety each and every day. As a Wire Harness Manufacturer, we can certainly attest…

Wire Harness Assembly Standards

Following IPC Wire Harness Assembly Standards offers tremendous benefits for Wire Harness Manufacturers.  The Wire Harness Manufacturer's Association and the IPC (Association Connecting Electronics Industries) combined forces to create the…
Wire Harness Manufacturing

 Wire Harness Manufacturing Terms, Tools, and Tips of the Trade

Wire Harness Manufacturing is our foundation. It's in our blood. Dating all the way back to 1985. The Team at Falconer Electronics Inc. (FEI) takes tremendous pride in manufacturing amazing products for our customers. In addition, as a Custom…
Ribbon Cables

Ribbon Cables and Where You Can Find Them Being Used

What are Ribbon Cables Ribbon Cables consist of multiple wires attached to each other in the form of a flexible ribbon. Due to their flexibility Ribbon Cables have many different functions. Also, they are a vital part of multiple electronics. …
Custom Cable Harness Estimator Picture - Custom Wire Harness Estimator Ribbon

The History of Ribbon Cables

The History of Ribbon Cables   The Early Years The Ribbon Cable was first discovered in 1956 by Cicoil Corporation. Its original design was to be flat to fit into computers. They were to replace the large and inflexible cables. Engineers…
Wire Harness Manufacturer

Wire Harness Manufacturer: Tips for Outsourcing Your Wire Harness Assembly

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Welcome to today's discussion on outsourcing your wire harness assembly to a Wire Harness Manufacturer. In particular, outsourcing your wire harness assemblies for a critical project. Finding yourself in the beginning stages of searching for…

Cables and Wires: The Similarities Between Them

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Do you know the similarities between cables and wires? Wires and cables are very similar in nature and they can have similar purposes. The Main Similarities The main similarities between cables and wires are that they both conduct electrical currents.…
Wire Harness

Top Five Wire Harness Mistakes That are Made Too Often

A wire harness can be a very useful part of many different projects. You want to make sure that you can properly use the materials that you have. You also want to make sure that you have the correct materials for the project at hand. This…

Wire Harness Department Top 20 Playlist

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Last week, we discussed creating a positive work environment. Music certainly helps the cause. Whistling while you work keeps the day humming along. What do you listen to while you work? We have compiled the top 20 songs that the Wire Harness…
Wire Harness Estimate

Do You Need a Wire Harness Estimate, Pronto?

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Need a price on a Wire Harness Assembly, like RIGHT NOW?! Traditionally, receiving Wire Harness Estimates could take hours or even days. Well, thanks to some hard work and innovation that problem is now solved. Therefore, you can now receive…

Wire Harness Estimator Components Defined

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Our New Wire Harness Estimator Falconer Electronics, Inc recently announced a new tool, The Wire Harness Estimator, to assist with determining the cost of a Wire Harness Assembly. You can check out our estimator here. The Wire Harness Estimator…
Wire Harness Estimate

How to Use the FEI Wire Harness Estimator

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Introducing the FEI Wire Harness Estimator Falconer Electronics, Inc (FEI) proudly announces launching the brand new FEI Wire Harness Estimator. Our team is extremely excited to share this new tool with customers: https://falconerelectronics.com/custom-wire-harness-estimator/ Especially…
Wire Harness Estimator

Meet the Wire Harness Estimator

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Determining the cost of a new Wire Harness Assembly just became a whole lot easier thanks to some hard work and innovation. Falconer Electronics, Inc., (FEI) a wire harness manufacturer since 1985, proudly announces the new online…